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Tag Archives: Bike design

18 Aug

Custom 29er Steel Hardtail

7 April 2020
Posted by sysadmin
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Details During the design stage this steel hardtail frame actually started out as a road bike....

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So the test day didn't go quite to plan... Luckily

So the test day didn't go quite to plan... Luckily it was my brother @ianrsturbo that was riding it and not me ha (he's fine).

It looks as though the issue started at the main pivot. This area relied heavily on the structural adhesive and from what I can tell (now it's in several pieces) the adhesive didn't cure correctly. The area was reinforced with carbon but clearly not enough. Once the pivot area came un-bonded the only part to take the strain were the skinny seat stays.

BUT it did ride remarkably well before disaster!

Time to get designing a steel rear end. I will revisit a carbon rear in the future though.
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#framebuilding #framebuilder #framebuildingtools #bicyclejig #handmade #homemade #handmadebicycle #handmadebicycles #bespoke #custom #madeincheshire #ukmade #fabrication #welding #tigwelding #steelisrealmtb #steelisreal #steel #enduro #mtb #custommade #bike #biking #cycling #framebuilderfriday #carbon #lasercut #framebuildingjig #enduro #carbonfibre

Test Day! . . #framebuilding #framebuilder #frameb

Test Day!
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#framebuilding #framebuilder #framebuildingtools #bicyclejig #handmade #homemade #handmadebicycle #handmadebicycles #bespoke #custom #madeincheshire #ukmade #fabrication #welding #tigwelding #steelisrealmtb #steelisreal #steel #enduro #mtb #custommade #bike #biking #cycling #framebuilderfriday #carbon #lasercut #framebuildingjig #enduro #carbonfibre

What's the old saying...Measure twice, layup your

What's the old saying...Measure twice, layup your entire carbon swingarm once? Thanks to a minor jig setup error the dropouts were WAY out. So the dropouts have been cut off, tubes tapered, jig setup and checked several times, carbon laid up and is now curing for 30hrs. Fingers crossed it's straight this time.
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#framebuilding #framebuilder #framebuildingtools #bicyclejig #handmade #homemade #handmadebicycle #handmadebicycles #bespoke #custom #madeincheshire #ukmade #fabrication #welding #tigwelding #steelisrealmtb #steelisreal #steel #enduro #mtb #custommade #bike #biking #cycling #framebuilderfriday #carbon #lasercut #framebuildingjig #enduro #carbonfibre

Latest frame is coming along nicely . . #framebuil

Latest frame is coming along nicely
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#framebuilding #framebuilder #framebuildingtools #bicyclejig #handmade #homemade #handmadebicycle #handmadebicycles #bespoke #custom #madeincheshire #ukmade #fabrication #welding #tigwelding #steelisrealmtb #steelisreal #steel #enduro #mtb #custommade #bike #biking #cycling #framebuilderfriday #carbon #lasercut #framebuildingjig #enduro #carbonfibre

Rear swingarm bonded together . . #framebuilding #

Rear swingarm bonded together
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#framebuilding #framebuilder #framebuildingtools #bicyclejig #handmade #homemade #handmadebicycle #handmadebicycles #bespoke #custom #madeincheshire #ukmade #fabrication #welding #tigwelding #steelisrealmtb #steelisreal #steel #enduro #mtb #custommade #bike #biking #cycling #framebuilderfriday #carbon #lasercut #framebuildingjig #enduro #carbonfibre

Framebuilding jig V3.0 . . #framebuilding #frameb

Framebuilding jig V3.0
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#framebuilding #framebuilder #framebuildingtools #bicyclejig #handmade #homemade #handmadebicycle #handmadebicycles #bespoke #custom #madeincheshire #ukmade #fabrication #welding #tigwelding #steelisrealmtb #steelisreal #steel #enduro #mtb #custommade #bike #biking #cycling #framebuilderfriday #lasers #lasercut #framebuildingjig #enduro #framefixture #bikefixture

Machined some Oilon bushes for the full sus build.

Machined some Oilon bushes for the full sus build.
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#machining #manualmachining #framebuilding #myford #engineering #rearshock #suspension #mtbsuspension #enduro #enduromtb #mtb #cycling #biking #handmade #homemade #design #partdesign #oilon #delrin #nikon #nikond40 #nikond40photography #framebuilding #framebuilderfriday #framebuilder

Garage day. PPE is always important... . . #sprock

Garage day. PPE is always important...
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#sprocker #sprockers #sprockersofinstagram #dogsofinstagram #puppy #traildog #dog #dogs #puppies #pets #petsofinstagram #spaniel #spaniels #nikon #nikonphotography #nikond40 #50mmlens #shopdog #workshopdog #workshop #mancave #garage #framebuilder

Compression moulded drop out came out nicely using

Compression moulded drop out came out nicely using a single-use 3d printed mould. Next up the disc side.
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#framebuilding #handmade #homemade #carbonfibre #prototype #carbon #fabrication #design #carbonfibre #forgedcarbon #composites #bikes #bikelife #productdesign #prototyping #3dprinting #homemadecarbon #framebuilder #enduro #fullsus

Slowly building the pieces to this puzzle. Utilisi

Slowly building the pieces to this puzzle. Utilising a variety of different techniques from 3d printed compression molds to roll wrapped tubing.
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#framebuilding #handmade #homemade #carbonfibre #prototype #carbon #fabrication #design #carbonfibre #forgedcarbon #composites #bikes #bikelife #productdesign #prototyping #3dprinting #homemadecarbon #framebuilder #enduro #fullsus

Last ride of year 32 . . #steelisrealmtb #steelwor

Last ride of year 32
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#steelisrealmtb #steelwork #steelisreal #hardtail #enduro #framebuilding #frame #handmade #homemade #madeinengland #29er #xc #steel #steelhardtail #shropshire #biking #hardcorehardtail #nikon #nikond40 #eastridge #eastridgeforest #forest #shropshirecycling #shropshirehills #shropshiremtb #trail #trailriding

Turns out gravel bikes are contagious. After being

Turns out gravel bikes are contagious. After being introduced to gravel bikes by @captinolaf I've now convinced @ianrsturbo to get one too. Luckily he loved his first ride out on his @vitusbikes Barney enjoyed it too..
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#custompaint #custom #paint #roadbike #custompainted #giant #customgiant #carbon #carbonfibre #handpainted #roadbiking #nikond40 #d40 #nikonphotography #d40photography #vitusbikes #paintworks #sprockersofinstagram #custombike #bikelife #gravel #gravelbike #gianttcx #giantbicycles #gravel #road #mtb #bikes #Delamere #delamereforest #vitus

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